When every penny counts, manufacturers turn to wire processing equipment suppliers to help you cut production costs and enhance the cost per lead. To help in your following equipment purchase, Komax offers five things to learn about automatic crimping machines.
In today’s competitive business environment, wire harness manufacturers are winning contracts through the penny. When every penny counts, manufacturers turn to wire processing equipment suppliers to assist cut production costs and enhance the cost per lead. With more and more OEMs requiring suppliers to meet quality standards like the IPC/WHMA-A-620 and SAE AS7928 (for aerospace), wire crimping is definitely a hot topic from the wire processing industry. Every company should understand five key factors before purchasing wire stripper crimper machine.
A fast Internet search for wire crimping machines will return a variety of potential suppliers with diverse product offerings. Machines that vary from semi-automatic loose-piece crimping to completely automatic measure, cut, strip, and terminate are common available available on the market. But can you be sure which crimping machine to select? It’s important to have a production analysis of most current jobs to improve understand the volume of crimps needed for each. Following that, a firm can consult with an applications or sales engineering specialist to discover the cost benefits between semi-automatic and fully automatic machines.
Product innovation, specifically in industries such as automotive, military, and aerospace, can be a main cause of an OEM’s long term sustainability. As products and applications evolve, so will the wire harness requirements of the customer. How will these application changes affect future production requirements? Regarding fully automatic crimping machines, the flexibility of your machine should behave as a defining characteristic to get a typical contract manufacturer. Double crimping, MIL crimping, ferrule crimping, tinning, and seal insertion are typical common applications among North American OEMs.
As different industries possess different challenges, customers should plan accordingly in order to meet these requirements on an open-platform crimping machine. Customers must always think about the future and the way their heavy duty cable strip cut machine will meet the needs for business in 5yrs and beyond.
Customer and technical service should be available to clients who purchase capital equipment. As numerous customers rely on one fully automatic crimping machine for many their production needs, technical services are critical from the instance a unit stops running. Some suppliers train and certify their technicians across all products while others train technicians simply for specific product categories. Make sure to perform the research and understand the service structure of your supplier and credentials of every service technician.
One of the fastest strategies to reduce costs is usually to reduce unnecessary scrap material. Crimp force analyzing (CFA) software can detect inaccurate strip lengths, missing strands, crimp height, and insertion depth. Even though many companies today might not exactly utilize CFA, making the essential changes to add CFA may pay dividends on the small investment, while you reduce the amount of faulty crimps and save money on your manufacturing costs.
Not all crimping machines are alike, and in terms of the accurate repeatability of wire crimps, quality matters. Word-of-mouth referrals are often one of the most dependable in determining dexjpky35 accuracy of a supplier’s marketing message while identifying the weaknesses and strengths from the machine. Expect to ask key questions including which kind of feasibility testing the appliance has endured prior to product launch. A low-priced, wire stripping machine may look great on paper, however the potential problems, for example crimp repeatability, within an aging machine may affect its long term ROI.
In most, there are lots of more factors a possible customer and current wire harness manufacturer should identify when evaluating their automatic crimping processes, including wire type and quality, applicator, as well as the weather environment. An automatic crimping machine is actually a long term investment and each and every business should look at its current production needs as well as its future capabilities.